FractalPaste™

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Material Safety Data Sheet

Product Highlights


Use for furnace repair
Use as a coating
Use for mortor or gunning
High temperature (up to 2000°C)
FiberFree™

 
 

 


FractalBalls™ are high strength, high porosity ceramic balls available in the HMG1 material and HA material.
Fractalins™,  HDFractalins™, and HAFractalins™ are preformed structures (boards and bricks).
Fractalins™ have a density of 0.7g/cc, and HDFractalins™ have a density of 1.1g/cc.
HA Fractalins™ are made of high Alumina material.  HD Fractalins™ are made of HMG1 material.


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FRACTALPASTE™ is a totally fiber-free product. It allows emergency repair or complete restoration of damaged furnaces at a fraction of the cost compared to the total relining of a furnace. Most often this paste is used to fill cracks and after drying in place may be fired to the furnace temperature. The advantages to restoration over relining are: 

  1. No dismantling of the furnace required 
  2. Easy application to any refractory (including brick and fiber board refractory) 
  3. Less risk of element damage during repair 
  4. Cost effective 
  5. Faster turn around time than a reline 
  6. Extend the service life time of the furnace 
  7. Less dusting and fiber exposure to employees (FRACTALBALLS™, FRACTALGLUE™, FRACTALPASTE™ and FRACTALINS™ do not contain any fibers) 
Properties
Color White
Nominal Composition, wt %
       Al2O3
       Impurities

99%
less than 1%
Maximum Use Temperature 2000°C 

Application: FRACTALPASTE™ is suitable for various furnace repair applications to maintain maximum performance and extend the service lifetime of the furnace. These applications include: 

  1. Basic hair-line crack repair 
  2. Large cracks repair (Use FRACTALBALLS™ or HAFRACTALBALLS™ if required for large defects by simply mixing the balls into the paste.) 
  3. Surface repair 
  4. Fill large holes (use FRACTALBALLS™ in the paste to fill if required) 
  5. Preventive maintenance 
  6. Complete restoration with a combination of FRACTALBALLS™, HAFRACTALBALLS™, FRACTALGLUE™ and FractalPaste™ 
Application Process:Fill the FRACTALPASTE™ into any cracks. Use FRACTALBALLS™ if required. The repair area needs to be dried and readied prior to re-starting and using of the furnace.  Repeat the procedure if required for large cracks.

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Disclaimer:
All properties and dimensions shown above are only approximate and may change from batch to batch. If a specific property is critical for your application, please contact Mattech for details on the possible guarantee bounds for that property. Mattech Corporation encourages safe handling practices for all its products.  The use of proper eye wear, gloves and masks is highly recommended and it may be unsafe not to use them when handling products.
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